Did you check the item card item ledger and see if there was output on that RPO? If not, you may need to re-run the Production Journal again on the RPO. While in that area you can see if there was output at the end of each step in the routing, there may have been a step that there was not output and then others could not post output as well.
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We have seen output not posted, but components consumed. Zero out all components on the RPO (because they are already consumed) and post. If this does not work, check operation no. and make sure you have the column "next operation" right next to it. If there is an operation showing, it is putting it to the next operation instead of outputting it. You have to "blank out" this field.
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